Automotive Product - Eckerle group

Hybrid Plastic Parts

Hybrid Components for High-Performance Brushless Motors

Experience

25+ Years of Innovation in Hybrid Component Manufacturing

A hybrid component in plastics is a composite part made from at least two different materials—usually a thermoplastic polymer and a metallic or fiber-reinforced carrier material—and processed into a functional unit. Eckerle has been manufacturing switch and contact units as well as complex hybrid components for over 25 years. These are used in electric power steering systems for passenger cars and trucks, as well as in drives for power tools.

A special feature: We do not only develop and produce the products themselves but also the automated and semi-automated production lines needed for them, all in-house.

25+ Years of Innovation in Hybrid Component Manufacturing

Technology & Design That Drive Performance

Function of the Hybrid Components

Eckerle also offers customized solutions for components in brushless motors.

Particularly in switch and contact units in electric steering or brake systems, these complex hybrid parts are used. We also support our customers in the manufacturing of rotors and stators for brushless motors and develop solutions for processes, automation, and production-related testing.

Inside the Hybrid Plastic Parts

Structure, Function, and Materials

Manufacturing Toolbox

Insulation base body/plastic part

delivered as a finished part via injection molding

Metal inserts

for current conduction

Automated Production

In-house development of customized and automated assembly lines

Core Technologies

Precision injection molding, stamping, advanced metal processing, and seamless assembly

Quality Assurance

Strict quality controls and state-of-the-art measurement technology – certified according to ISO 9001, ISO 14001, and IATF 16949

Why Choose Eckerle? Your advantages

Half a Century of Experience. Global Reach. Tailored Solutions.

Industry expertise

Decades of experience, a reliable partner for OEMs

Custom solutions

Creation and optimization of production-appropriate product designs

Material quality

High-quality materials, long service life, high conductivity

Flexibility & Speed

Short delivery times, scalable serial production

Global presence

Operates in 6 countries across three continents

Application Areas of Hybrid Plastic parts

From Automotive Powerhouses to Precision Power Tools – Versatility in Motion

Hybrid Plastic parts are the standard for modern, high-efficiency applications:

Automotive & Mobility

Electric power steering (EPS)
Smart braking systems
Thermal management pumps
Seating, wipers, windows, sunroofs, electric tailgates
E-traction drives

Industrial Automation and Robotics

Industrial motors: In conveyor belts, robot arms, and positioning systems, BLDC motors enable precise control and high efficiency.
Servo drives: For exact motion control in CNC machines and high-precision manufacturing equipment.