Assembly
At Eckerle, we have over 50 years of experience in assembly processes
Our production takes place at our sites using manual, automatic, and semi-automatic production lines as well as dedicated machines. With our modern, automated machinery and skilled engineers, we provide reliable and cost-effective solutions to our partners.
Within the Eckerle Group, our industrial technologies position our assembly operations at the forefront of precision manufacturing. We produce over 160 million carbon brush holders and electromechanical subassemblies annually.
Our wide range of technological solutions, production is implemented in full compliance with the strictest customer requirements
Thanks to our decades of technological expertise, we can support you with the following technologies
| Applied Technologies | Special Competencies | Application Areas | Advantages |
|---|---|---|---|
| Resistance Welding |
Custom developments for continuous monitoring and control of welding parameters |
Seat adjusters, various electrical connections |
Reliable and cost-effective even under high mechanical stress |
| Soldering |
Custom solutions for specific needs. Selective, robotic or manual soldering |
Seat adjusters, various electrical connections |
Suitable where welding is not feasible |
| Parts Crimping |
Pneumatic or hydraulic crimping using presses |
Mechanical/electrical parts connection and fixing |
Provides high-strength mechanical fastening |
| Parts Inserting |
Custom solutions for automatic inserting of parts using Industrie support |
Automated assembly lines for large series production |
Short and constant cycle times, low production cost |
| Parts Pressing In |
Automated, semi-automated and manual pressing depending on series size and requirements |
Seat adjusters and wiper parts |
Simple and fast part fixation |
| Wire-end Crimping and Splicing |
Custom wire-end crimping and splicing to seat or wire harnesses |
Replaceable seat modules or special electrical needs |
Reliable electrical connection and mechanical fixation |
| Riveting |
Development of automated and semi-automated riveting stations using Industrie support |
Wiper and seat components |
Reliable attachment for parts requiring high mechanical strength |
| Bushing and Greasing |
Pneumatic and hydraulic bushing with greasing |
Wiper and seat components |
Bushing and greasing in one work step |
| Gluing and Varnishing |
Customized dispensing systems for customer requirements |
Electrical and mechanical part connections |
Reliable final part fixing for critical locations |
| Manual Assembly |
Stable and experienced workforce for assembly processes |
Not or only partially automatable small series production |
Flexible, quick adaptation of assembly workstations |
| Spring Assembly and Force Measuring |
Special spring-holding heads and adaptation to series-specific conditions |
Seat adjusters |
Process-reliable spring assembly |
| Electrical Measuring and Testing |
RFID-traceable and customized testing processes |
Seat adjusters |
Data recording in SQL database (if required) |
| Visual Tests by Camera System |
Development and evaluation of camera-supported image processing |
Seat adjusters and wiper components |
Reliable and teachable visual inspection |
| Ink-Jet or Laser Marking |
Custom development of data content and marking |
Seat adjusters, wiper components |
Custom part labeling solutions |
| Validation Measures by CMM |
Development and manufacturing of part/product-specific probes and fixtures |
Seat adjusters and wiper components |
On-site availability of measurement data for validation and requalification |
Our Eckerle solutions
- Flexible production capacity for both small and large series
- Decades of experience in mass production and assembly
- Assembly using both manual and automated methods
- Fully automated and robotized production lines
- Accurate delivery deadlines, just in time
- High-precision fittings
- Strict quality control
Scalable Volumes & Global Reach
Our assembly lines are designed for maximum versatility. Whether you need flexible manual assembly for customized niches or fully robotized processes for automotive series, Eckerle adapts to your requirements with absolute precision.
